Article Details

Abstract

Aiming at the insufficient flexibility of production lines caused by multi-variety, small-batch production and complex working procedures of panel lamps, this paper studies the modular design and standardization methods of key equipment for automatic production lines of panel lamps. Taking the high-speed assembly line jointly developed by Foshan Electrical and Lighting Co., Ltd., Guangdong Huibo Robot Technology Co., Ltd. and Shunde Polytechnic as the research object, a multi-level standardization method covering machinery, electrical systems and communication protocols is proposed. Functional decoupling and interface design are carried out on core modules, including screw vibrating feeder for directional feeding, robot flexible assembly, machine vision inspection, electric linear module conveying and AGV intelligent distribution. Engineering verification results show that the automation rate of the production line reaches 80%, production efficiency is improved by 50%, and labor cost is reduced by 15%. The research indicates that the collaborative application of modularization and standardization can enhance the flexibility and consistency of multi-variety panel lamp production lines, and provides a generalizable technical path for the intelligent transformation of the lighting manufacturing industry.

Keywords

panel lamp; modular design; standardization method; flexible assembly; machine vision; automatic production line

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About the authors

Zhang Yong (June 1974-), male, Han ethnicity, from Changsha, Hunan, senior engineer in mechanical engineering, bachelor's degree, research interests include LED lamp manufacturing equipment and processes.